Best Pipeline Welding Machine

Pipeline welders play an indomitable role in building a well-off society. They play a key role in transporting critical fluids like gas, oil, etc., from one end to the other. So, pipeline welders cannot compromise with what they do. 

Since pipeline welding is the most challenging job, they require the best welder machine for pipeline. You’ll certainly agree if you also are a pipeline welder. Like conventional metal welding, pipeline welding is not a piece of cake. 

Pipeline pipes are thicker than usual metal pipes. Also, there is a huge difference in the welding environment. Most of the pipeline welding projects are done outdoors. There you need a welder that produces power by itself or works well with a generator. 

Moreover, you need more power, voltage, and AMP in pipeline welding. In light of all this, pipeline welders require the best welder for pipeline. So, which pipeline welding machines meet all these requirements? Let’s find out.

           
Product Name Lincoln Electric Ranger 305 G Miller Electric Bobcat 250 Lincoln Electric Ranger 225 K2857-1 Lincoln Electric Ranger K2382-4 Miller Trailblazer 302 Engine-Driven Welder
Rated Watt 9500 W 9500 W 9000 W 9000 W 13000W (generator)
Output Amperage up to 300A 40-250A 50-225A 50-250A 10-300A
Duty Cycle 100% at 305A 60% at 250A 100% at 210A 100% at 250A 60% at 200amps
Welding Type Stick, TIG, wire, and pipe welding Stick and Flux-Cored welding MIG, flux-core and TIG welding MIG, flux-core and TIG welding All welding process
Powered by 23HP Kohler engine 23HP CH 730 Kohler engine 23 HP Kohler engine 23 HP Kohler engine engine
Item Weight 510 pounds 501 pounds 563 pounds 615 pounds Around 700 pounds
Warranty 3-years        

What is Pipeline Welding?

When it comes to pipeline welding, many people confuse it with a welding piping system. Pipeline welding is absolutely different from piping welding. However, piping welding is a process of welding piping systems in industries.  Pipeline welding, on the other hand, is done on the distribution pipelines used for transporting oils, gas, and water. They deal with pipes that may span hundreds of kilometers. Whether it’s Alaskan snow or Arizona heat, pipeliners need to go where they are called.  Pipeline welders do the installation, repair, and maintenance of pipelines. Installation of pipes meaning assembling different sections of pipes. That’s where you need the best pipeline welding machine.  When pipeline welding is done with a welding machine, you don’t need a threading tool at all. Moreover, pipeline pipes contain harmful contents. Pipeliners have to comply with strict specifications. Using the right tool for welding and safety standards is paramount. 

Why Do Pipeline Welding Require a Special Welder?

For starters, it is crucial to know why they need a particular welding machine for pipeline welding. Here is why. Pipeline welding asks for quality and performance. Primarily, pipelines are welded on-site where the pipelines are aligned and beveled. So then comes a lot of challenges pipeliners face on the field.  Pipeliners cannot think of a better alternative than the best welder for pipeline welding. The reason behind this is not only the thickness of the pipes, power, or amps. There are more reasons why a pipeline welder needs dedicated welding machines. 

  • Maximizing Welding Productivity and Avoiding Downtime

Nowadays, pipeline welders must meet challenging quality standards along with deadlines. Then, they are supposed to cut downtime so they can maximize welding production.  A quality pipeline welding machine helps to maximize repair rates. Also, it allows adjusting to new types of pipes on the field. The pipeliners can stay competitive while maintaining their quality of work with the best pipeline welding machine.

  • Ensuring Quality and Speed

Traditional SMAW (shielded metal arc welding) methods have been used for low-carbon and low-alloy steel pipes for decades. It becomes the pressure for pipeliners to produce high-quality welds on sites.  The metal technologies and downhill welding techniques have remained unchanged in those traditional welders. So, it is close to impossible to speed up welding to meet project timelines. While looking to maximize the quality and speed, a pipeline welder needs the best welding machine.    Oil, gas, and other industries cannot avoid pipeliners that put their demand at the top. What attracts pipeline welders to choose this job is the handsome paycheck. The Best Welder Machine for Pipeline Reviews: Our Winners! One of the questions you seek is what the best welder for pipeline welding is? We’ve walked through several reviews to find the best answer. After looking for many hours, here we assembled a list of the powerful pipeline welding machines. Take a look.

Lincoln Electric Ranger 305 G Multiprocess Welder

Lincoln Electric Ranger 305 G Multiprocess Welder

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Lincoln Electric has maintained its top position manufacturing the best welding machines. This Lincoln Electric Ranger 305 is the best depiction of it. The welding machine is a marvel of engineering. Also, it is ranked the best Lincoln welder for pipeline for its versatile performance. The Lincoln ranger is an engine-driven welder that gets your basic and heavy-duty projects done.

Why is it the best?

  • The welder allows performing a range of welding techniques, including MIG, TIG, Stick, and flux-core welding.
  • It is designed with Lincoln’s advanced Chopper Technology for a reliable, smooth arc performance.
  • The machine comes with a powerful 23HP Kohler, 4-cycle, 2-cylinder, and air-cooled gasoline engine. It has around 12-gallon fuel capacity for a whole day operation.
  • Then, it is equipped with an AC generator with 9.5kW continuous power and 10.5kW surge power.
  • Ranger 305 offers an excellent duty cycle of 100% at 305A.
  • There is a single, full-range output power control knob. It allows inputting the power you need instead of confusing the controls.
  • The machine can weld up to 5/32 – inches of stick electrodes with ease.

Specifications

  • Model: Lincoln Electric Ranger 305
  • Rated Watt: 9500 W
  • Surge Watt: 10500 W
  • Amperage range: up to 300A
  • 120V and 240V dual voltage
  • Duty Cycle: 100% at 305A
  • 23HP EFP Kohler engine
  • Skewed rotor design
  • Weight: 510 pounds
  • Warranty: 3-years

Pros

  • Multifunctional machine
  • Higher power rating
  • Compatible with both AC and DC
  • Digital weld meter allows easy monitoring
  • Work well in harsh environments

Cons

  • Somewhat heavier
  • You need a separate wire feeder for flux-core welding

Final Verdicts

Not to mention that Lincoln Electric Ranger 305 is an impressive, versatile machine. It is the best choice for pipeline welding in terms of power output and top-notch performance.

Miller Electric Bobcat 250 Engine Driven Welder

Miller Electric Bobcat 250 Engine Driven Welder
Miller Electric Bobcat 250 is our runner-up welding machine for pipeliners. What sets it apart? First of all, the machine takes up minimum space, thanks to its intuitive design. Then, it’s a multipurpose engine-drive welding machine that runs on gasoline, diesel, and propane. That’s not all; there is more. The machine allows doing almost all welding techniques, including MIG, TIG, flux-cored, aluminum, stick welding, and plasma cutting. It means the tool is enough for doing any welding jobs. However, the welding machine is compact and lightweight. Pipeliners can easily carry it on the job site, and it gives enough space for other tools. A twin-cylinder, fuel-efficient 23HP Kohler CH 730 engine powers the welder.

It allows doing welding jobs for up to 14-hrs with the 12-gallon fuel tank. With the amperage range of 40-250A, you can work on both easy and demanding projects. Though it is lightweight, it can still weld thicker pipelines with 250A output.

Specifications

  • Model: Miller Electric Bobcat 250
  • Rated Watt: 9500 W
  • Surge Watt: 11000 W
  • Amperage range: 40-250A
  • Duty Cycle: 60% at 250A
  • 23HP CH 730 Kohler engine
  • 3600 RPM speed
  • Weight: 501 pounds

Pros

  • Lightweight design
  • Large fuel capacity that lasts for 14 hours
  • Noise-free operation
  • Compatible with both DC and AC outlets
  • Multifunctional

Cons

  • Somewhat expensive

Final Verdict

The Miller Electric Bobcat 250 is designed for pipelines in mind. We found that it is amazingly quiet as well as fuel-efficient.

Lincoln Electric Ranger 225 K2857-1 Engine Driven Welder

Lincoln Electric Ranger 225 K2857-1 Engine Driven Welder
Here is another multifunctional welder from Lincoln Electric for pipeliners. A range of welding processes can be done with the Lincoln Electric Ranger 225. It runs by a powerful Kohler Gasoline engine which will do the job with ease. The engine is easy to maintain, and it has a 12-gallon tank so you can work for an extended period. It requires changing oil per 100 hours and oil filter per 200 hours. There is a fuel level gauge on each side. It helps to know the level of fuel in the tank. Also, the machine provides 9.5kW of continuous power with the 10.5kW peak, 1-phase AC generator. It is sufficient for handling other tools like plasma cutters, grinders, and lights. Above all, we love the output range selector, which comes in handy while stick welding.

Specifications

  • Model: Lincoln Electric Ranger 225 K2857-1
  • Rated Watt: 9000 W
  • Surge Watt: 10500 W
  • Amperage range: 50-225A
  • Duty Cycle: 100% at 210A
  • 23HP Kohler engine
  • Weight: 563 pounds

Pros

  • Multifunctional, multi-process machine
  • Powerful engine with the large fuel capacity
  • Versatile and enclosed design
  • Easy to maintain
  • Generates smooth ARC

Cons

  • Quite heavy
  • Difficult to carry

Final Verdict

To sum up, Lincoln Electric ranger 225 is truly an all-in-one welder. It handles the most critical job site tasks with its powerful engine.

Lincoln Electric Ranger K2382-4 Engine Driven Welder

Lincoln Electric Ranger K2382-4 is quite similar to the previous ranger 225. However, this welder includes a case to enclose the engine for better protection from surroundings. What we liked most is that it can be used as an AC generator.

Indeed, it comes in handy when there is an emergency on the job site. The machine can power tools like screw guns, work lights, etc. Like other Ranger series, it can provide continuous power of 9kW and an auxiliary power up to 11kW.

With the output amperage range of 50-250A, it can weld thicker pipelines. It allows welding up to 3/16” thickness. The device is gasoline-powered. Though it is a bit on the heavier side, you can still move it using a truck or trailer.

Specifications

  • Model: Lincoln Electric Ranger K2382-4
  • Rated Watt: 9000 W
  • Surge Watt: 11000 W
  • Amperage range: 50-250A
  • Duty Cycle: 100% at 250A
  • 23HP Kohler engine
  • Electric start
  • Weight: 615 pounds

Pros

  • Works as an AC generator
  • Includes a case to enclose the engine
  • Gasoline-powered
  • Weld up to 3/16”

Cons

  • Too heavy, you need a truck or trailer to move it around

Final Verdict

The Lincoln Electric is a budget alternative to their Ranger series. You can use the machine as a backup generator on the job site.

2.48-7.87” Hand-push Pipe Welder PE PPR PB PVDF HDPE Fusion Welding Machine

2.48-7.87” Hand-push Pipe Welder PE PPR PB PVDF HDPE Fusion Welding Machine
Are you a DIY-er looking for a budget welder to weld your household PE and PP pipes? If so, there is good news for you. You can buy this hand-push welder for your pipes without spending thousands of dollars. Although it is true that the device requires more manual work but is an affordable option. This manually operated welding machine is suitable for PE and PP pipes. You can also use it for installation fittings. This handheld machine is equipped with aluminum alloy. It utilizes a 110V power input so that it can be used for medium-duty jobs. Moreover, the device features a working temperature of 300oC. So, it requires only 20-minutes to reach soldering temperature.

Specification

  • Model: 2.48-7.87” (63-200MM) four rings manual
  • Working temperature: 300oC
  • Docking deviation ≤ 0.3mm
  • 110V power input
  • Power of milling cutter: 1.1 kW
  • Power of heater: 2.5 kW
  • PP PE PB PVDF HDPE PVC pipes can be weld
  • Weight: 105 pounds

Pros

  • Durable and tough construction
  • Too lightweight
  • Reaches soldering temp quickly
  • Used to weld a range of pipes

Cons

  • Not ideal for pipeliners
  • Requires manual effort

Final Verdict

This hand-push pipe welder costs 3-times less than the price of other pipeline welders. It may lack sophistication like its pricey counterparts, but it gets the job done.

INTBUYING Welding Machine 2.48″-6.30″ Hand-push Pipe Welder

INTBUYING Welding Machine 2.48"-6.30" Hand-push Pipe Welder
Here is another manually-operated fusion welding machine from INTBUYING. The machine is ideal for welding PP and PE pipes and fittings. However, it is made from an aluminum cast that helps reduce the weight while being sturdy. The lightweight of the machine makes it easier to transport on the job site. Then, it has a working temperature of 300oC. It takes only 20 minutes to warm up and reach the soldering temperature. Moreover, the device has a milling cutter with a power rating of 0.65kW and a heater with 1.2kW. This manual welding machine doesn’t require shield gas or gasoline to operate. It makes the tool an energy-efficient option.

Specification

  • Model: 2.48″-6.30″ (63-160mm) two rings manual
  • Working temperature: 300oC
  • Docking deviation ≤ 0.3mm
  • 110V power input
  • Power of milling cutter: 0.65kW
  • Power of heater: 1.2kW
  • PP PE PVDF PPR pipes can be weld
  • Weight: 77 pounds

Pros

  • Too lightweight, easy to transport
  • Solid construction
  • No gasoline and shield gas is required
  • Less expensive

Cons

  • It takes time to operate the machine smoothly
  • Not suitable for heavy-duty pipeline jobs

Final Verdict

Overall, it’s a decent tool for medium-duty industrial and home welding jobs. It is relatively safer than many high-end models while capable of doing the same functions.

LOTOS LTPDC2000D 3 in 1 Combo Welding Machine

LOTOS LTPDC2000D 3 in 1 Combo Welding Machine
Lotos bought the best multipurpose welder for pipelines which is the Lotos LTPDC2000D. Needless to say, it is doing a great job since it was first introduced. The machine is pretty compact yet very firm and proficient. The welding machine includes a 3-in-1 operation. It means you can use the machine as TIG, stick welder also as a plasma cutter. Thus, you can do a lot of projects with this compact package. The non-touch plasma cutter allows cutting through rough surfaces up to ½” thickness. Then, the TIG welder can weld a range of metals with an amperage range of 15-200amps. Above all, the machine is easy to transport.

Specifications

  • Model: LOTOS LTPDC2000D
  • Amperage range: 50-200A
  • 50A pilot arc plasma cutter
  • 200A TIG welder
  • 200A stick welder
  • 110V and 220V dual voltage

Pros

  • A 3-in-1 machine offering a stick, TIG welder, and a plasma cutter
  • Lightweight yet heavy-duty construction
  • 110V or 220V power outlet
  • It can weld thicker sheets as well as thin sheets of metal

Cons

  • Not ideal for welding aluminum
  • Plasma cutter is somewhat not suitable for 3/8-inch thick metals

Final Verdict

The Lotos LTPDC2000D is an affordable alternative for pipeline welding. It can thin sheets of metal as well as thicker sheets of metal. Though it has some limitations, it is still worth it.

Miller Trailblazer 302 Air Pak Engine-Driven Welder

The last one is an all-in-one pipeline welding machine brought for you from Miller Electric. The Miller Trailblazer 302 is great for heavy-duty projects. It is better to say first that Trailblazer comes at quite a high price but for good reasons.

The welding machine works as a generator, a welder, and it includes an air compressor. However, the generator can pump out 13000W of power. This power is sufficient to power an 875 plasma cutter that can cut 5/8inch mild steel.

Moreover, it’s an engine-driven welding machine that is capable of doing any conventional welding processes. You can use the device with both AC and DC power outlets.

The best part is it is one of the most powerful machines with an output of up to 350amps. Another thing we loved is its lift Arc technology. It reduces the chances of the tungsten rod coming into contact with weld metal.

Specifications

  • Model: Miller Trailblazer 302
  • Amperage range: 10-300A
  • Generator power output: 13000W
  • Duty cycle: 60% at 200amps
  • Weight: Around 700 pounds

Pros

  • Best suited for most welding processes
  • Consume less fuel
  • Easy to maintain
  • Compact than its competitors
  • It takes less space  so easy to transport

Cons

  • Too costly than other pipeline welders
  • Too heavy

Final Verdict

The Miller Trailblazer comes with more power and also the best engine-driven welder for pipeline welding. It can do more than conventional welding machines.

What Pipeline do Welders Require for Pipeline Welding?

First of all, pipeline welders require thorough training and skill in pipeline welding. Pipeliners, unlike welding in a workshop or garage, work in tougher environments and angles. So, they need more than average skills in welding.

A pipeliner needs 2000 hours or more of full-time work experience to be a proficient pipeline welder. They must adopt the following welding techniques;

  • Shielded Metal Arc Welding (SMAW)
  • Gas Tungsten Arc Welding (GTAW)
  • Submerged Arc Welding (SAW)
  • Flux-cored Arc Welding (FCAW)
  • SMAW with low hydrogen vertical down electrodes

Pipeliners also need to learn to use tools, pipe system design, safety, and mechanical drawing. A certification course is required to acquire all these skills and knowledge. Most of all, a pipeline welder must have problem-solving skills.

So they can diagnose and solve the challenging issues found in different working conditions. Physical stamina is another crucial requirement for a pipeliner welder. They must have enough strength to withstand harsh working conditions.

Things to Look for in the Best Welder Machine for Pipeline

Proper skills, experience, and knowledge may not make you the best pipeliner if you lack suitable equipment. Keep in mind that you’ll be welding too thick pipelines, mainly in harsh environments.

So, one of the basic necessities is a powerful welding machine. Opt for a machine that offers reliable power for a range of operations. How do you find if the machine meets all the requirements for the best results?

Well, there are a couple of factors you need to check in a welder. Let’s find out.

Power Output

Pipeline welding is unpredictable. Indeed, the varying thickness of the pipelines and working condition demands for more power in a welding machine. The power output of a welding machine denotes the power of the machine.

A welder with amps output of 120-140 amps will be enough for domestic purposes. However, a higher amps output is needed for more demanding projects. For outdoor pipeline projects, you’ll need a welder with 200- 300 amps power.

Moreover, it is good to buy an engine-driven welding machine that also works as a generator. So you can maintain operation for a day. Most pipeline welders come with an in-built generator.

Duty Cycle

Then comes another crucial factor which is the duty cycle. The duty cycle is the fraction of the period within which a welder can produce current without overheating. Let’s clear the definition with an example.

Say, a machine is rated 150A with a 70% duty cycle. It means you have to rest the machine for 3-minutes following 7-minutes of operation at 150A. Operating at lower amperage gives you a higher duty cycle.

Look for a welder that offers a higher duty cycle for specific power output. Most professional-quality welding machines provide a 100% duty cycle even for output 250A.

Gas Or Diesel Driven?

The engine of the welder may be gasoline-driven or diesel-driven. Check into the welding machine to learn what fuels the engine. Whichever type you prefer, make sure it is cost-saving. A gasoline-driven welder is the best pick if you are on a budget.

Power Source

If the machine is electric-powered, it is essential to the power source. The power source depends on the job site like most industries have a 230V/240V power outlet.

As a nomad pipeliner, you never know what power source you may need. It is wise to choose a machine that operates on both 110V and 230V power sources. Thus, you can plug it with any power outlet.

Safety

Safety comes first. While investing in a powerful machine, it is essential to check the safety features. Some pipeline welding machines include built-in surge protection. Those have a protection level of 20%-25%, which is the best level of security.

Versatility

The materials and thickness of pipelines ask for using different welding techniques. The techniques used in pipeline welding are mostly MIG, TIG, Stick, flux-cored, and GTAW.  Only MIG or TIG or stick welder will not be sufficient.

You need a machine that works well with thicker pipelines using any techniques. Welding machines that are restricted by the scale or thickness of the pipelines will not do. Your pick should be the one that goes well with all types of welding techniques.

Portability

Pipeline welders are nomads; they need to go wherever they are called. They travel around along with their welding equipment. Keeping it in mind, you need a machine that is easy to carry around.

FAQs

What is the best welding machine for pipeline?

The best welding machine is the one that fits varying thickness and materials of pipelines. Also, a machine that can perform all the welding techniques is the best. The machine engines that can produce 9500-11000W with less fuel consumption are the promising ones. They can generate up to 300A power output for your welding needs. Well, the Lincoln Electric Ranger 305 is one such example.

What kind of welder do pipeliner's use?

Mostly, the pipeliner's use MIG welders for pipeline welding. MIG welder utilizes an arc welding process where a wire feed is used through an electrode. The electrode remains inside a handheld welding gun.

Are pipeline welders in demand?

Absolutely, they are. Pipeline welding is one of the most in-demand jobs in the welding sector. This is the most challenging job, which requires extraordinary skills and knowledge. Being an expert in this field brings you lots of opportunities. Natural gas and oil industries are the largest employers of pipeliners. They offer exciting salaries and many other traveling opportunities.

How much do Pipeline welders make an hour?

As mentioned, pipeline welding is the highest paying gig in this sector. A pipeliner can make $57000 or more per year. They can make between $36-$52 per hour on arm pay and $15-$25 per hour for the truck pay. Also, a pipeliner can make between $100 and $200 for the per diem. The amount a welder receives is based on their skill and experience. As welders gain knowledge and experience, they get a higher amount per hour.

What is the salary for a pipeline welder?

A pipeliner gets a handsome salary for what they do. On average, a pipeliner is paid around $5000 - $6000 per month. They make around $70000 per year. The top earners, on the other hand, can get up to $100,000 per year.

Final Words

Pipeline welding is a cakewalk like other welding jobs. It requires expertise, experience, and most importantly, the best welder machine for pipeline. So, investing in the best machine is no brainer to remain competitive in this field.

Although we’ve sorted the list, so you don’t get confused. We want to repeat once again that the machine should have a standard output amp of 300A. Then, the engine should generate the highest power.

You can pick one from the machines mentioned above as they all meet these criteria. Good luck with your purchase.