Everlast PowerTIG 250EX Review


  • Model: PT2500
  • Input Voltage: 240V
  • Power Source: AC/DC
  • Duty Cycle: 100% at 200A and 60% at 250A (for TIG)

                     100% at 130A and 35% at 200A

  • Amperage Capability: 250A
  • 2T/4T remote control
  • Pulse Amps: 5%-95%
  • Pulse Time: 10%-90%
  • Installation Process: TIG, Stick, and Pulse welding
  • Weight: 60 pounds

The Everlast is a gigantic brand for all kinds of industrial power tools. Their lineup for welders includes a lot of high performing and efficient products. Everlast is here again with a great-quality TIG welder. We are talking about the Everlast PowerTIG 250EX welder. 

We’ll discuss more in this Everlast PowerTIG 250EX review. 

The Everlast PowerTIG 250EX is a versatile and high-performing TIG and Stick welding machine. At the same time, it is powerful and dynamic that delivers the same reliability as other Everlast products. 

Also, the 2019 Everlast 250EX is one of those welders introduced for professional welders. You’ll hardly get similar quality at this price point. We will explore deeper into the Everlast PowerTIG 250EX to let you know more about it.

Everlast PowerTig 250EX AC DC TIG Stick Pulse Welder 220/240 Volt Inverter
  • 250 Amp AC/DC Pulse TIG /200 Amp DC Stick Welder
  • Work clamp with cable
  • SMAW electrode holder
  • 6 ft power input cable
  • Argon regulator

Highlights of Everlast PowerTIG 250EX TIG Stick Pulse Welder

While looking for the best TIG welder, we found the Everlast PowerTIG 250EX in almost every review. It is one of the best welder money can buy. The Everlast PowerTIG 250EX has some unique features which make it different from other welding machines. 

Everlast Quality

That being said, the Everlast PowerTIG continues Everlast’s lineage. It ensures high-quality, and this reliable machine is packed with features. Everlast designed the system with the welder in mind. The welder is equipped with technology. 

Low-Amp Start

This Everlast Powertig welder can dial it down to 5 amps to weld thin gauge metal. Thanks to its low-amp start capability. It works both in DC and AC mode, which makes the welding easy going.

Wide AC Cleaning Range

With the Everlast PowerTIG 250EX, you can even weld aluminum. Its controlled AC range provides a cleaner and controlled bead with improved penetration on thicker metals. Also, it gives lower oxidation while welding aluminum. Possibly, this feature makes the welder one of the most adjustable and high performing aluminum welders. 

Air Force Control

The welder features automatic voltage and amperage control. It compensates for voltage drops when you are doing stick welding. This feature comes handy to reduce spatters during stick welding. Also, it boosts the arc performance throughout the short arc operations.

Welding Capacity

The Everlast PowerTIG 250EX is a real powerhouse. It allows you to weld all kinds of metal and alloy with comfort. The welder can weld steel at a maximum of ½” on a single pass and max of 1+inches on multiple passes. Also, it can weld aluminum to a minimum of 0.007″ and a maximum of 1+inches on numerous passes. 

High-Frequency Start

With the options of the high-frequency start or lift start function, it gives you the ease of operation. It can start from as low as 5amp working amperage. The improved technology makes it easier to continue. 

Maximum Efficiency

There are pre and post flow gas regulations, which are adjusted for maximum efficiency. It means you can use less gas during welding. These features reduce costs and time in changing gas bottles.

Exceptional Duty Cycle

The welder provides a duty cycle of 100% at 200A and likewise 60% at 250A. It means there will be a minimum working downtime than ever. Also, the system includes a water-cooled system that delivers less heat output. The welder can take power input up to 240V. This ensures a safer and better lifespan of the welding machine.

Everlast PowerTig 250EX AC DC TIG Stick Pulse Welder 220/240 Volt Inverter
  • 250 Amp AC/DC Pulse TIG /200 Amp DC Stick Welder
  • Work clamp with cable
  • SMAW electrode holder
  • 6 ft power input cable
  • Argon regulator

What We Liked

  • Improved HF start circuit ensures lower maintenance
  • Lightweight so easy to move around
  • The pedal provides impressive control
  • Versatile
  • No additional cable required
  • Smooth and stable arc
  • Automatic voltage and amperage control
  • Can weld steel, metals, and aluminum
  • Includes quality features water torch, foot pedal, and heat torch

Things to Improve

  • It requires more power
  • Somewhat pricier, not everyone can afford
  • The flow meter seems faulty as it reads in LPH instead of CFH

Who Should Buy This?

With exceptional features, the Everlast PowerTIG 250EX proves to be ideal for industrial and workshop needs. It includes shipyards, automotive work, gun-smithing, and pipeline welding. The welder is also a great deal for people who looks for versatility. 


Is it possible to switch the TIG torch to an air-cooled when needed?

Yes, air-cooled can be used up to 200Amps. However, it depends on how much heat, short runs, and productive weld time one is about to trade before pre-casting a cooler.

What size of the generator does it require to operate the welder fully?

It requires a 12000 Watt generator.

What size of breaker would be enough for a 240V single-phase in-home setting?

30 amp breaker is good enough.


Final Words

Overall, the Everlast PowerTIG 250EX is a high-capability TIG and Stick welder. It offers a lot of benefits like high efficiency, portability, performance, and so on. 

Though it has some imperfection, these are not strong enough to disabuse a welder from buying it. We hope our unbiased Everlast PowerTIG 250EX review helps you make the best decision. 

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