Hobart 500559 Handler Wire Welder Review

MIG welding requires the best welder to ensure the finest performance. True, it is. That’s why, the renowned brand, Hobart has come with one of their superbly designed welders. It is none other than Hobart 500559 handler wire welder. 

This Hobart 500559 handler wire welder review will describe more. It’s a minimal wire-nourish MIG welder that can be used for flux-core welding as well. 

Hobart handler is well fit for Do-It-Yourselfer and beginners as it comes with fantastic quality, versatility, and portability. Find more below.


Brand Name: Hobart
Model: 500559
Material: Steel
Installation Method: MIG-welding
Material Thickness: ¼” max
Duty Cycle: 20%
Wire Feed Speed: 40-700IPM
Amperage Range: 25-140Amps
Input Voltage: 115V
Weight: 57 pounds

Highlights of Hobart 500559 Handler 140 MIG Welder

The Hobart 500559 handler 140 is a powerful MIG/flux-core welder that has lots of features to highlight. 

Superior Build-Quality

Firstly, Hobart handler 140 has a high-quality exterior and interior made with superior quality steel. The finish is superb that will amaze you open the box. Along with this, its gun and cables are lightweight and comfortable to use.

If we consider the quality, Hobart handler 140 can beat the most durable welder and renowned brand in the market. So, you can rely surely rely on this and trust us; it is going to be a worthy investment. 


Though the main purpose of Hobart handler 140 is MIG welding, it also efficiently does flux-core welding. It operates between 25 amps and 140 amps. It can easily weld 24 gauge and up to almost ¼” thick steel. Such versatility makes this welder suitable for all types of household jobs.

Convenience of use

The reason why this Hobart handler 140 welders is suitable for household projects is its convenience of use. You don’t need any additional generator to use this welder. The good news is that it could operate on regular household current. 

What you need is the power supply of 115V. It is good enough to power the machine. This could save a lot of your money and easy to use. Moreover, you can use it with gas for the best welding results.

Five Temperature Settings

The Hobart handler 140 comes with five heat settings to provide excellent control over the welding. You can set the heat according to the thickness of the material. This feature is really amazing. 

Thermal Overload Protection

This superb welder includes inbuilt safety features for the user and surroundings. One of those is its thermal overload protection. It protects the device from overheating and accidents. Whenever the unit gets too hot, it will automatically turn off and restart the machine. 

Steady ARC Control

With Hobart 500559 handler, you can always expect a smooth and stable arc no matter what the material. You can switch quickly with a voltage control selector. It’s a huge plus for both experienced and novice welders. 


Finally, not to mention that Hobart 500559 handler is a very portable unit. This is what sets the unit apart from others. It is very lightweight, and along with it, it has a large handle. You can carry the unit from one place to another without any hassle.

What We Liked

  • Easy setup
  • Stable and smooth ARC performance
  • Runs on household outlets
  • Easy polarity changing-over capacity
  • Excellent build quality
  • Versatile
  • Lightweight and portable
  • No need of any generator
  • Inbuilt safety features
  • Affordable

What We Didn’t Like

  • Can be used with household current only that questions its portability
  • Feeding wire is not smooth, stuck easily

Who Should Buy This?

As we mentioned earlier, the Hobart handler 140 is perfect for beginners. If you don’t like the hassle of setting the machine before using, this machine is for you. That’s because you don’t have to do that here. Also, we find it suitable for automotive projects, household jobs, and other lighter use. 

Frequently Asked Questions (FAQs)

Can I weld aluminum with Hobart 500559 handler welder?

Yes, you can as it can run on a direct power outlet so you can weld most metals.

Does the unit come with the necessary updates?

Yes, it comes with everything you need to do welding. You can use it with wire and gas as well. To use gas, you'll need a spool of solid wire and a gas tank.

What is the maximum open-current voltage for Hobart handler?

Hobart 500559 handler has a maximum open current of 28V.

Final Thoughts

Overall, Hobart 500559 handler 140 comes entirely ready for use. Simply, unbox it, plugin, and it is ready to go. Hopefully, this Hobart 500559 handler wire welder review helped you understand the unit very well.